IntermediateTopic 40 of 100Materials & Chemical

Thermoplastics

Soften on heating and can be remoulded.

In depth

Thermoplastics soften on heating and harden on cooling reversibly, so can be remelted and recycled: PE, PP, PVC, PS, PC, PMMA, nylon, PEEK. Amorphous ones are transparent; semi-crystalline are tougher and chemical resistant. Properties fall with temperature and time (creep).

Key points

  • Melt flow index
  • HDT
  • Engineering vs commodity
Example

Acrylic (PMMA) is used instead of glass in windows and lenses.

Why it matters

Thermoplastics can be remelted and reshaped, which allows recycling and fast moulding processes such as injection moulding.

Where this is used

  • Injection-moulding a housing from polypropylene.
  • Recycling PET bottles by melting them down.
  • Welding two plastic pipes by heating their ends.

Frequently asked questions

What is Thermoplastics?

Soften on heating and can be remoulded.

Why is it important to understand thermoplastics?

Thermoplastics can be remelted and reshaped, which allows recycling and fast moulding processes such as injection moulding.

What happens when a thermoplastic is heated?

It softens and flows when it reaches its melting range or glass transition, and it hardens again on cooling.

What is a common limitation of thermoplastics?

They lose stiffness at high temperature and can creep under sustained load, so they are not suitable for very hot parts.

How is Thermoplastics used in practice?

Typical applications include injection-moulding a housing from polypropylene, recycling PET bottles by melting them down and welding two plastic pipes by heating their ends.

What should I learn before Thermoplastics?

Study "Polymerisation" first (topic 39 of 100 in Materials & Chemical). It covers the groundwork this topic builds on.

What are the key points of Thermoplastics?

Melt flow index. HDT. Engineering vs commodity.

Can you give an example of Thermoplastics?

Acrylic (PMMA) is used instead of glass in windows and lenses.

What comes after Thermoplastics?

The next topic is "Thermosets", which builds directly on this one.

How difficult is Thermoplastics?

It is classed as Intermediate in Materials & Chemical (topic 40 of 100). It is an intermediate topic. Work through the beginner topics in Materials & Chemical first.

Learning path

Want to practise? Open the interactive course for quick checks, quizzes, simulations and progress tracking.

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