BeginnerTopic 10 of 102Manufacturing, Robotics & Systems

Limits, fits and tolerances

Control interchangeability of mating parts.

In depth

Limits are maximum and minimum allowed sizes; tolerance is their difference. Fits: clearance (running/sliding), transition and interference (press fit); ISO system uses letters for position (H hole, h shaft) and numbers for grade (IT6, IT7). Tighter tolerances cost more.

Key points

  • Basic size and deviations
  • H7/g6, H7/p6
  • Allowance
Example

H7/h6 is a close sliding fit used for locating parts.

Why it matters

Tolerances define the acceptable variation in a part, which decides whether parts fit together and how much they cost to make.

Where this is used

  • Specifying a clearance of 0.05 mm between a pin and a hole.
  • Setting a tolerance on a bearing seat for a press fit.
  • Choosing a loose tolerance on a cosmetic cover that does not carry load.

Frequently asked questions

What is Limits, fits and tolerances?

Control interchangeability of mating parts.

Why is it important to understand limits, fits and tolerances?

Tolerances define the acceptable variation in a part, which decides whether parts fit together and how much they cost to make.

What is a limit fit?

A fit that gives a range of clearance or interference from the tolerances of the hole and the shaft.

Why should tolerances be as loose as possible?

Tighter tolerances cost more in machining and inspection, so they should be applied only where the function needs them.

How is Limits, fits and tolerances used in practice?

Typical applications include specifying a clearance of 0.05 mm between a pin and a hole, setting a tolerance on a bearing seat for a press fit and choosing a loose tolerance on a cosmetic cover that does not carry load.

What should I learn before Limits, fits and tolerances?

Study "Measurement tools" first (topic 9 of 102 in Manufacturing, Robotics & Systems). It covers the groundwork this topic builds on.

What are the key points of Limits, fits and tolerances?

Basic size and deviations. H7/g6, H7/p6. Allowance.

Can you give an example of Limits, fits and tolerances?

H7/h6 is a close sliding fit used for locating parts.

What comes after Limits, fits and tolerances?

The next topic is "Geometric dimensioning and tolerancing", which builds directly on this one.

How difficult is Limits, fits and tolerances?

It is classed as Beginner in Manufacturing, Robotics & Systems (topic 10 of 102). It is an entry-level topic. It relies only on basic school mathematics and the ideas introduced earlier in this discipline.

Learning path

Want to practise? Open the interactive course for quick checks, quizzes, simulations and progress tracking.

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