IntermediateTopic 65 of 100Materials & Chemical
Material balances
Mass in minus mass out plus generation equals accumulation.
In depth
For any system: input + generation = output + consumption + accumulation. Steady state sets accumulation to zero. Procedures: draw a flowsheet, choose basis, write balances per component, solve. Recycle, purge and bypass streams complicate the calculation.
Key points
- Degrees of freedom analysis
- Tie components
- Atomic balances
ExampleA distillation column balance finds product flows from feed composition.
A material balance accounts for every mass flow in a process, so it reveals losses, recycle flows and the true size of equipment.
What is Material balances?
Mass in minus mass out plus generation equals accumulation.
Why is it important to understand material balances?
A material balance accounts for every mass flow in a process, so it reveals losses, recycle flows and the true size of equipment.
What is the general balance equation?
Mass in minus mass out plus generation equals accumulation, which applies to each component and to total mass.
When is a steady state balance used?
When flows and accumulation are constant with time, so the accumulation term is zero and the balance is simpler.
How is Material balances used in practice?
Typical applications include checking the mass of solvent lost in a distillation column, sizing a recycle stream in an ammonia plant and confirming the yield of a reactor from measured inlet and outlet flows.
What should I learn before Material balances?
Study "Stoichiometry" first (topic 64 of 100 in Materials & Chemical). It covers the groundwork this topic builds on.
What are the key points of Material balances?
Degrees of freedom analysis. Tie components. Atomic balances.
Can you give an example of Material balances?
A distillation column balance finds product flows from feed composition.
What comes after Material balances?
The next topic is "Energy balances in processes", which builds directly on this one.
How difficult is Material balances?
It is classed as Intermediate in Materials & Chemical (topic 65 of 100). It is an intermediate topic. Work through the beginner topics in Materials & Chemical first.