AdvancedTopic 68 of 100Materials & Chemical

Process flow diagrams

Show equipment and streams of a process.

In depth

A PFD shows major equipment, main process streams, flow rates, temperatures, pressures and compositions (material balance table), plus key control loops. It is the primary schematic for design, economics and communication; detailed piping is in P&IDs.

Key points

  • Equipment symbols
  • Stream numbers
  • Utilities
Example

A PFD of an ammonia plant shows reformers, converters, compressors and separators.

Why it matters

Process flow diagrams give a high-level view of a plant, which is needed to discuss design and to check the mass and energy balances.

Where this is used

  • Presenting a plant concept to a client before detailed design.
  • Checking the main streams and equipment for a new process.
  • Identifying where recycles and purges enter a process.

Frequently asked questions

What is Process flow diagrams?

Show equipment and streams of a process.

Why is it important to understand process flow diagrams?

Process flow diagrams give a high-level view of a plant, which is needed to discuss design and to check the mass and energy balances.

What does a PFD show?

The main equipment, the major process streams with their flows and conditions, and the principal connections between units.

What does a PFD leave out?

Detailed piping, instrumentation and minor valves, which are shown on the P and ID instead.

How is Process flow diagrams used in practice?

Typical applications include presenting a plant concept to a client before detailed design, checking the main streams and equipment for a new process and identifying where recycles and purges enter a process.

What should I learn before Process flow diagrams?

Study "Unit operations" first (topic 67 of 100 in Materials & Chemical). It covers the groundwork this topic builds on.

What are the key points of Process flow diagrams?

Equipment symbols. Stream numbers. Utilities.

Can you give an example of Process flow diagrams?

A PFD of an ammonia plant shows reformers, converters, compressors and separators.

What comes after Process flow diagrams?

The next topic is "P&ID", which builds directly on this one.

How difficult is Process flow diagrams?

It is classed as Advanced in Materials & Chemical (topic 68 of 100). It is an advanced topic. It assumes you are comfortable with the intermediate topics in Materials & Chemical.

Learning path

Want to practise? Open the interactive course for quick checks, quizzes, simulations and progress tracking.

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