AdvancedTopic 68 of 100Materials & Chemical
Process flow diagrams
Show equipment and streams of a process.
In depth
A PFD shows major equipment, main process streams, flow rates, temperatures, pressures and compositions (material balance table), plus key control loops. It is the primary schematic for design, economics and communication; detailed piping is in P&IDs.
Key points
- Equipment symbols
- Stream numbers
- Utilities
ExampleA PFD of an ammonia plant shows reformers, converters, compressors and separators.
What is Process flow diagrams?
Show equipment and streams of a process.
Why is it important to understand process flow diagrams?
Process flow diagrams give a high-level view of a plant, which is needed to discuss design and to check the mass and energy balances.
What does a PFD show?
The main equipment, the major process streams with their flows and conditions, and the principal connections between units.
What does a PFD leave out?
Detailed piping, instrumentation and minor valves, which are shown on the P and ID instead.
How is Process flow diagrams used in practice?
Typical applications include presenting a plant concept to a client before detailed design, checking the main streams and equipment for a new process and identifying where recycles and purges enter a process.
What should I learn before Process flow diagrams?
Study "Unit operations" first (topic 67 of 100 in Materials & Chemical). It covers the groundwork this topic builds on.
What are the key points of Process flow diagrams?
Equipment symbols. Stream numbers. Utilities.
Can you give an example of Process flow diagrams?
A PFD of an ammonia plant shows reformers, converters, compressors and separators.
What comes after Process flow diagrams?
The next topic is "P&ID", which builds directly on this one.
How difficult is Process flow diagrams?
It is classed as Advanced in Materials & Chemical (topic 68 of 100). It is an advanced topic. It assumes you are comfortable with the intermediate topics in Materials & Chemical.