IntermediateTopic 63 of 106Engineering Mechanics

Thin-walled pressure vessels

Hoop stress pr/t is twice the longitudinal stress pr/2t in a cylinder.

In depth

In a cylinder of radius r, wall t and pressure p, hoop stress σ_h=pr/t and axial stress σ_a=pr/(2t); a sphere has σ=pr/(2t). The thin-wall approximation needs r/t>10. Failure occurs along a longitudinal split first.

Key points

  • Hoop stress is double axial
  • Spheres are twice as efficient
  • Thick walls use Lamé equations
Example

A 1 m diameter boiler at 2 MPa and 10 mm wall has σ_h=100 MPa.

Why it matters

Pressure vessels and pipes are common in process plants, and hoop stress is usually the governing check in the cylinder wall.

Where this is used

  • Sizing the wall of a pipe carrying high-pressure steam.
  • Checking the boiler shell for the required plate thickness.
  • Designing a gas cylinder with a given working pressure.

Frequently asked questions

What is Thin-walled pressure vessels?

Hoop stress pr/t is twice the longitudinal stress pr/2t in a cylinder.

Why is it important to understand thin-walled pressure vessels?

Pressure vessels and pipes are common in process plants, and hoop stress is usually the governing check in the cylinder wall.

Why is the hoop stress twice the axial stress?

The pressure acts on the end cap area to give axial load, which is spread over twice the wall area of the circumference, so the hoop stress is larger.

Which stress governs the wall thickness?

Usually hoop stress, which needs the thickest wall. The axial stress is used to check end closures and joints.

How is Thin-walled pressure vessels used in practice?

Typical applications include sizing the wall of a pipe carrying high-pressure steam, checking the boiler shell for the required plate thickness and designing a gas cylinder with a given working pressure.

What should I learn before Thin-walled pressure vessels?

Study "Principal stresses" first (topic 62 of 106 in Engineering Mechanics). It covers the groundwork this topic builds on.

What are the key points of Thin-walled pressure vessels?

Hoop stress is double axial. Spheres are twice as efficient. Thick walls use Lamé equations.

Can you give an example of Thin-walled pressure vessels?

A 1 m diameter boiler at 2 MPa and 10 mm wall has σ_h=100 MPa.

What comes after Thin-walled pressure vessels?

The next topic is "Failure theories", which builds directly on this one.

How difficult is Thin-walled pressure vessels?

It is classed as Intermediate in Engineering Mechanics (topic 63 of 106). It is an intermediate topic. Work through the beginner topics in Engineering Mechanics first.

Learning path

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