BeginnerTopic 31 of 102Manufacturing, Robotics & Systems

Assembly and joining

Design for assembly reduces parts and time.

In depth

Mechanical fasteners, adhesives, welds, rivets, snap-fits and clinching join parts. Choose by load, disassembly, materials, cost and environment. Design for assembly reduces part count and orientation difficulty; automation uses feeders and robots.

Key points

  • Bolted vs bonded joints
  • Torque control
  • Poka-yoke
Example

Car bodies combine spot welds, adhesives and rivets.

Why it matters

Assembly is often the most expensive part of making a product, so designing for easy assembly reduces cost and errors.

Where this is used

  • Reducing the number of fasteners in a housing by using snap fits.
  • Designing parts that can only go together in one correct orientation.
  • Planning an assembly sequence that avoids reaching into closed areas.

Frequently asked questions

What is Assembly and joining?

Design for assembly reduces parts and time.

Why is it important to understand assembly and joining?

Assembly is often the most expensive part of making a product, so designing for easy assembly reduces cost and errors.

What is design for assembly?

A method that reduces part count, simplifies handling and makes parts self-locating, so assembly is faster and more reliable.

Why reduce the number of parts?

Each part adds cost, inventory and assembly steps, so fewer parts usually lower the cost and the number of possible faults.

How is Assembly and joining used in practice?

Typical applications include reducing the number of fasteners in a housing by using snap fits, designing parts that can only go together in one correct orientation and planning an assembly sequence that avoids reaching into closed areas.

What should I learn before Assembly and joining?

Study "Semiconductor fabrication" first (topic 30 of 102 in Manufacturing, Robotics & Systems). It covers the groundwork this topic builds on.

What are the key points of Assembly and joining?

Bolted vs bonded joints. Torque control. Poka-yoke.

Can you give an example of Assembly and joining?

Car bodies combine spot welds, adhesives and rivets.

What comes after Assembly and joining?

The next topic is "Design for manufacturing", which builds directly on this one.

How difficult is Assembly and joining?

It is classed as Beginner in Manufacturing, Robotics & Systems (topic 31 of 102). It is an entry-level topic. It relies only on basic school mathematics and the ideas introduced earlier in this discipline.

Learning path

Want to practise? Open the interactive course for quick checks, quizzes, simulations and progress tracking.

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